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Box Build Assembly Services

Box Build Assembly Services refers to the comprehensive process of assembling and integrating various electronic, electrical, and mechanical components into a fully functional product, typically housed in an enclosure or casing. This service goes beyond PCB assembly by not only mounting printed circuit boards (PCBs) but also combining additional parts such as connectors, wiring, power supplies, mechanical components, and enclosures.

At Accelerated Assemblies, we provide custom box build PCB solutions for industries ranging from commercial and industrial to defense. We handle every step of the assembly process with precision and expertise, ensuring that your product is ready to perform at its best.

Our Box Build Assembly Services
We offer a complete range of services to support all your box build assembly needs. Our team works closely with you to provide customized solutions that fit your specific requirements. Whether you are assembling complex multi-rack units or simple electronic enclosures, we handle it all. Here is an overview of our box build assembly services:
  • Product Assembly: Our team transforms rough prototypes into sturdy, precise box build PCB assemblies. Our experts can easily replicate your designs and deliver ready-to-use products quickly.
  • Sub-Level Product Assembly: We incorporate components like components, cables, and wire harnesses in sub-level product assemblies. Equipped for any volume, we can customize configurations and rigorously test assemblies to meet precise specifications.
  • Automated Encapsulation: Automated encapsulation involves the protective coating of sensitive electronic components to safeguard them from moisture, dust, and other environmental factors. This service ensures your product is durable and performs reliably in harsh environments.
  • Complete Electro-Mechanical Assembly: We provide electro-mechanical assembly services that integrate complex electronic components with mechanical systems, ensuring seamless performance of the final product. This includes connecting wiring, assembling parts, and integrating the system into the designated enclosure.
  • Automated Conformal Coating: Conformal coating offers protection against environmental stresses such as moisture, dust, and extreme temperatures. Our automated coating process ensures even, precise coverage of your components to extend their lifespan and reliability.
  • Environmental Testing: We perform thorough environmental testing to simulate the conditions the product will face in real-world use. This helps ensure your assembly can withstand factors like temperature extremes, humidity, and vibrations, confirming its reliability in diverse environments.
  • Complete Product Testing & Burn-In: Product testing and burn-in ensure that every unit works as expected before it reaches the customer. We simulate real-world usage to verify that the assembly performs optimally and lasts through extensive use.
  • Custom Packaging: We offer custom packaging solutions designed to protect your product during shipment and handling. This includes specially designed containers and cushioning that ensure your assembly arrives safely at its destination, intact and ready for use.
  • Software Loading and Product Configuration: We provide software loading and product configuration services, ensuring precise, hassle-free setups. Our skilled team uses advanced software and robust electromechanical assemblies to deliver high-quality, reliable box build solutions.
  • Direct Product Shipment: With direct product shipment, we streamline your logistics by shipping your fully assembled products directly to their destination. This efficient service helps reduce delays and ensures timely delivery to your customers.
 
Our Box Build Assembly Capabilities
At Accelerated Assemblies, we offer versatile and scalable solutions for all types of box build requirements. Our capabilities include:
 
  • SMT (Surface Mount Technology), PTH (Pin Through Hole), and mixed assembly options to fit your production requirements.
  • Complex and simple enclosures, including plastic, metal, and custom designs to suit your specific needs.
  • We handle precision wire bundles, including stripped, tinned, and twisted wiring, that meet industrial and military application standards in cable assemblies.
  • We create high-quality sub-assemblies using precision-machined parts such as brackets, connectors, and backplanes.
Before we begin the assembly process, we conduct a design review to identify potential areas for cost reduction and efficiency improvement, ensuring that your project stays within budget while maintaining the highest quality.

Why Choose Accelerated Assemblies?
Choosing Accelerated Assemblies for your box build assembly services comes with various benefits. We are committed to delivering high-quality, reliable products with rapid turnarounds. Here’s why you should choose us for custom box build PCB solutions.
  • Efficient, Precise Assembly: We utilize state-of-the-art tooling and testing equipment to ensure every component is assembled with the highest precision and efficiency, guaranteeing top-tier product performance.
  • ESD and Climate-Controlled Environments: Our ESD-safe and climate-controlled production environments protect sensitive components from damage, ensuring the highest standards of quality and reliability throughout the assembly process.
  • Cost-Effective Solutions: We offer cost-effective assembly and shipping options, helping you maximize your investment while maintaining excellent product quality and timely delivery.
  • Fast turnaround Times: We can ship production quantities within 7 days, helping you meet tight deadlines.
  • Technical Support: Our team is available to provide guidance and support throughout the entire assembly process.
In addition, we offer component sourcing, layout design, rework services, and PCB testing and inspection to ensure that every product meets your quality standards.

Frequently Asked Questions (FAQs) on Box Build Assembly Services
  • How long does it take to complete a box build assembly?
    The assembly time depends on the complexity of the project. However, we specialize in fast turnarounds and can ship production quantities within 7 days.
  • What types of testing do you provide for assembled products?
    We offer comprehensive testing services for custom box build PCB solutions including environmental testing, functional testing, burn-in testing, and automated conformal coating to ensure the product’s reliability and performance in real-world conditions.
  • Can you handle both small and large production runs?
    Yes, we are equipped to handle both small and large production runs with the same level of precision and attention to detail. Whether you are prototyping or scaling up production, we can support your needs.
  • How do I get a quote for box build assembly?
    Getting a quote is easy! Simply reach out to us via our online platform, and we will provide you with a detailed quote based on your specific requirements. Our transparent pricing structure ensures you get the best value for your investment.

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BLOGS

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See what our customers says

"We REALLY appreciate the fantastic job that Accelerated Assemblies does for us. We are glad to have found a great, long term partner and we look forward to our businesses growing together. "

- Peoria, IL

"The boards came in today and they look great. Everything is working perfectly and the way you have all helped us through this challenging project says a lot about the quality of your people and company. "

- Minneapolis, MN
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